Overview of characteristics
The main features are as follows:
The paper cutter roller adopts the structure of spiral cutter roller, which effectively solves the problems of paper breaking stability and blade service life.
The structure of paper cutter roller adopts spiral cutter roller. The original straight cutter is full-cut, while the spiral cutter roller is point-cut, which solves the problems of unstable paper breaking and short service life of the blade caused by the original straight cutter structure.
Overview of main parameters
Host folding part
serial number | project | technical parameter |
1 | design speed | 100 m/min |
2 | Stable production capacity | 80 m/min or the maximum number of overlapping strips is 6-10 strips/min, and only one of them can be satisfied. |
3 | Specification of finished product after development (mm) | 180(+1, -3)X paper width |
4 | Finished product folding specification (mm) | 90(+3, -1)X paper width |
5 | Height of finished product (mm) | 50mm-135mm(Folding height, after non-packaging) |
6 | 整机结构 | Wall panel structure |
10 | Counting mode | High-resolution encoder is adopted for operation, and the counting is 100% accurate. |
8 | Folding mechanism | Vacuum adsorption folding |
9 | Folding mode | V-shaped staggered folding |
10 | Processing mode of folding roller | After quenching and tempering, high-precision deep-hole machining is adopted to ensure the rigidity and strength of each roll, and all of them are processed by CNC machining center and G3.2-level dynamic balance to ensure the accuracy requirements of folding rolls at high speed. |
11 | Broken paper folding roller
| 2 paper-breaking and folding rollers, and 3 to 4 paper-breaking bottom knives are evenly distributed on the rollers (the number will vary according to the specifications), so as to ensure that the length of each paper-breaking is 180(+1, -3)mm, and vacuum absorption holes are regularly arranged beside each bottom knife on the roller surface for absorbing the cut base paper and attaching it to the roller surface. |
12 | There are 3-4 paper inserting knives and 3-4 folding V-grooves (the number will vary according to the specifications) on the roller, so as to ensure that the size of the original paper after folding is 90mm(+3, -1), and vacuum absorption holes are regularly arranged beside the knife inserting knives and folding V-grooves on the roller surface for absorbing the cut original paper and attaching it to the roller surface. | |
13 | Paper-breaking bottom knife | All of them are processed with imported materials, and the bottom knife and suction hole structure ensure that the paper is broken and not turned over at high speed, which makes the finished product more tidy. |
14 | Paper cutter | All of them are processed with imported materials, and the design of helicoidal knives is adopted to ensure the durability of the knives. |
15 | Paper breaking mode | 1. Overall lifting. There is a spiral blade in front and a spiral blade in back. Spiral paper breaking structure; Stable paper breaking and long tool life. |
16 | Paper drawing method | manual |
110 | Vacuum duct part | On-site vacuum duct piping and construction shall be handled by the buyer. |
18 | Machine inching function | The machine can select inching function. |
19 | Machine main motor power (kW) | 4KW |
20 | Machine vacuum pump power (kW) | 22 |
21 | Machine power requirements (V Hz) | Three-phase 380v 50Hz |
22 | Control voltage (v) | 24 |
23 | Compressed air pressure (MPa) | ≥0.6 |
23 | Gas consumption | 1000 liters/shift |
Paper ejection rack part
serial number | project | technical parameter |
1 | Maximum width of base paper (mm) | 1400 |
2 | Base paper diameter (mm) | <=¢1500 |
3 | Unwinding speed (m/min) | <130 |
4 | Inner diameter of paper core of raw paper roll | ¢106.3mm |
5 | Whole machine structure | Wall panel frame type |
6 | Base paper weight (t) | Maximum 0.8 |
7 | Recommendation system | Chip-based paper feeding belt |
8 | Base paper alignment | manual regulation |
9 | Open book mode | Clockwise unwinding |
10 | Paper threading mode | Manual paper drawing |
11 | Paper breakage detection | With paper breakage detection system, the whole machine stops when paper breakage occurs, reducing the waste of base paper. |
12 | motive force | 1.5KW |
13 | Minimum air pressure requirement | 0.6Mpa |
14 | Gas consumption | 1000 liters/shift |
15 | Rear frame transmission mode | Independent motor drive |
17 | transmit | |
16 | Paper feeding belt | Flat belt drive |
18 | Paper web alignment | screw drive |
19 | other | |
20 | protect | The main transmission parts are protected by protective covers. |
project | project | technical parameter |
1 | Overlapping function | With 4 servo controls, automatic stacking can be realized. |
2 | Overlapping structure | Adopt wallboard structure |
3 | Split slide | All the stacking slides are imported linear bearing, and the double-shaft structure is adopted to ensure the stability of each stacking part. |
4 | Main stacked workpiece | All aluminum alloys are processed by CNC machining center to ensure the accuracy of stacking. |
5 | Paper discharge baffle | All of them are processed by imported aluminum alloy, which ensures that the paper will not affect the paper separation effect. |
6 | Pneumatic part of overlapping part | AIRTAC pneumatic components are used to ensure the accuracy of stacking. |
7 | Sheet number tracking | Adopt a high-precision encoder |
8 | Overlapping pumping adjustment | Through the touch screen setting, the pumping number can be adjusted 100% accurately (based on even pumping). |
9 | Set the pumping range (pumping) | 100-200 cigarettes for two floors and 60-150 cigarettes for three floors. |
10 | Overlapping times | The maximum number of folds is 10 times/minute. |
11 | Control mode | When stopping normally, it must be completed for the whole stack before stopping. |
12 | Paper supporting part | Stainless steel is used to ensure the strength and rigidity of supporting semi-finished base paper at high speed. |
14 | ||
15 | Power of split servo motor (kW) | 3+3+0.90+1.8=8.5 |
16 | Compressed air pressure (MPa) | ≥0.6 |
17 | Gas consumption | 1000 liters/shift |
18 | Control voltage (v) | 24 |