Overview of main parameters
1. Design speed: 100m/min,
2. Steady speed: 90m/min, or the maximum number of overlapping strips is 5-10 strips/min, either of which is satisfied.
3. General width: 1400mm
4. Estimated daily output: about 10 tons/day (note: three layers of 15g/m base paper, 22 hours).
5. Number of layers suitable for base paper: 2-3 layers
6. Adapt to base paper: straw pulp paper, wood pulp paper, sugarcane pulp paper, bamboo pulp paper, etc.
10. Weight of base paper: double layers, each layer has a weight of 14-18g/m2; Three layers, each layer weighs 13-15g/㎡.
Remarks: The above output calculation is for reference only. The specific production capacity is related to the weight of base paper, the characteristics of base paper, product specifications and the specific conditions of each company.
Folding part of the main unit
Serial Number | project | Technical Parameter |
1 | speed | 100 m/min |
2 | Stable production capacity | 80 m/min Or the maximum number of overlapping strips is 5-10 strips/minute, and only one of them can be satisfied. |
3 | Finished product specification after unfolding (mm) | 180 (+1, -3) X paper width |
4 | Finished product folding specification (mm) | 90 (+3, -1) X paper width |
5 | Finished product height (mm) | 50mm-135mm (folding height, not after packaging) |
6 | Overall structure | Wall panel structure |
7 | restart at | Using high-resolution encoder operation, counting is 100% accurate |
8 | folding mechanism | Vacuum adsorption folding |
9 | folding pattern | V-shaped staggered folding |
10 | Folding roller processing method | After quenching and tempering treatment, high-precision deep hole processing is used to ensure the rigidity and strength of each roller, and all are processed using CNC machining centers with G3.2 level dynamic balance to ensure the accuracy requirements of the folding roller during high-speed folding |
11 | Paper breaking folding roller
| 2 paper breaking folding rolls, with an average distribution of 3 to 4 paper breaking bottom knives (the number may vary depending on the specifications) on the rolls to ensure that each paper breaking length is 180 (+1, -3) mm, and there are regular vacuum adsorption holes arranged next to each bottom knife on the roll surface to adsorb the cut raw paper attached to the roll surface |
12 | There are 3-4 paper inserting knives and 3-4 folded V-grooves evenly distributed on the roller (the number may vary depending on the specifications), ensuring that the size of the folded raw paper is 90mm (+3, -1). There are also regular vacuum adsorption holes arranged next to each knife inserting knife and folded V-groove on the roller surface to adsorb the cut raw paper and attach it to the roller surface | |
13 | Paper cutting bottom knife | All of them are processed with imported materials, and the bottom knife with suction hole structure ensures that the paper does not flip when broken at high speed, making the finished product more neat |
14 | Paper cutter | All are processed with imported materials and designed with spiral face knives to ensure the durability of the face knives |
15 | Paper breaking method | 1. Overall lifting and lowering. There is a spiral blade at the front and back. Spiral paper breaking structure; Stable paper breakage and long tool life 2 |
16 | Paper guiding method | hand movement |
17 | Vacuum duct section | The on-site vacuum air duct piping and construction shall be handled by the buyer themselves |
18 | Machine Inching Function | Machine can select jog function |
19 | Machine main motor power (kW) | 5.5KW |
20 | Machine vacuum pump power (kW) | 22 |
21 | Machine Power Requirements (V Hz) | Three phase 380v 50Hz |
22 | Control voltage (V) | 24 |
23 | Compressed air pressure (MPa) | ≥0.6 |
23 | Gas Consumption | 1000 liters/shift |
Paper return rack section
Serial Number | project | Technical Parameter |
1 | Maximum width of base paper (mm) | 1400 |
2 | Original paper diameter (mm) | <=¢1500 |
3 | Unwinding speed (m/min) | <130 |
4 | Inner diameter of the core of the base paper roll | ¢106.3mm |
5 | Overall structure | Wall panel frame type |
6 | Weight of base paper (t) | Max 0.8 |
7 | Unwinding system | Sheet base belt paper feeding belt |
8 | Original paper alignment | MANUAL |
9 | Unwinding method | Clockwise unwinding |
10 | Paper threading method | Manual paper feeding |
11 | Paper breakage detection | Equipped with a paper breakage detection system, the entire machine is shut down in case of paper breakage, reducing waste of raw paper |
12 | power | 2.2KW |
13 | Minimum air pressure requirements | 0.6Mpa |
14 | Gas consumption | 1000 liters/shift |
15 | Rear frame transmission mode | Independent motor drive |
drive | ||
16 | Paper feeding belt | flat belt drive |
17 | Paper width adjustment | screw drive |
other | ||
17 | protection | Protective cover for main transmission components |
Host stacking section
Serial Number | project | Technical Parameter |
1 | Stacking function | Using 6 servo controls, automatic stacking can be achieved |
2 | Stacked structure | Adopting a wall panel structure |
3 | Stacked sliding seat | All stacked sliding seats are equipped with imported linear bearings and adopt a dual shaft structure to ensure the stability of each stacked part |
4 | Main stacked workpieces | All aluminum alloys are processed using CNC machining centers to ensure the accuracy of stacking |
5 | Paper outlet baffle | All imported aluminum alloy processing is used to ensure that the paper output does not affect the separation effect |
6 | Pneumatic part of the stacking part | Using AIRTAC pneumatic components to ensure the accuracy of stacking |
7 | Sheet count tracking | Using high-precision encoders |
8 | Cascade sampling adjustment | Through touch screen settings, the number of samples can be adjusted 100% accurately (based on even samples) |
9 | Set the sampling range (sampling) | Two layers of 100-200 draw, three layers of 60-150 draw |
10 | Stacking Times | Maximum stacking times 10 times/minute |
11 | control mode | When stopping normally, the entire stack must be completed before stopping |
13 | Paper support component | Stainless steel is used to ensure the strength and rigidity of the semi-finished paper at high speeds |
14 | ||
15 | Stacking servo motor power (kW) | 3+3+0.75+1.8=8.5 |
16 | Compressed air pressure (MPa) | ≥0.6 |
17 | Gas Consumption | 1000 liters/shift |
18 | Control voltage (V) | 24 |
Main electrical components
product name | Specifications and models | quantity | unit |
Invigorate inverter | GD35-004G-4-H1 | 1 | platform |
Invigorate inverter | GD35-2R2G-4-H1 | 2 | platform |
Invigorate inverter | GD20-1R5G-4 | 1 | platform |
Invigorate inverter | GD20-0R7G-4 | 1 | platform |
Invigorate servo drive | SV-DA200-3R0-2-E0 | 2 | platform |
Yingweiteng servo motor | SV-MM18-3R0B-2-9A2-3000 | 2 | platform |
Invigorate servo drive | SV-DA200-1R5-2-S0 | 1 | platform |
Yingweiteng servo motor | SV-MM11-1R8G-2-9A0-3000 | 1 | platform |
Ourui soft start | 45KW | 1 | platform |
Invigorate touch screen | VA2100--10寸屏 | 1 | piece |
Yingweiteng PLC | IVC3-3232MAT | 1 | piece |
Yingweiteng PLC mukuai | IVC-EH-0808ENT | 2 | piece |
Yingweiteng PLC mukuai | IVC-EH-1600ENN | 1 | piece |
encoder | E6B2-CWZ6C 360P/R | 1 | individual |
braking resistor | 2000W/20R | 4 | root |
braking resistor | 1000W/80R | 3 | root |
braking resistor | 300W/150R | 2 | root |
3P circuit breaker | 100A | 3 | individual |
Molded Case Circuit Breakers | 160A | 1 | individual |
2P circuit breaker | 16A | 1 | individual |
Delta switching power supply | 150W/DC24V | 2 | individual |
intermediate relay | MY2NJ-24V | 30 | set |
Siemens contactor | cjx-9511 | 2 | individual |
three-phase transformer | 380/220 7000VA | 1 | individual |
single phase transformer | 380/220 1000VA | 1 | individual |
Siemens contactor | cjx-3210 | 1 | individual |
thermorelay | 6-12A | 1 | individual |
Alarm lamp | 1 | individual | |
Three hole socket | 1 | individual | |
Photoelectric switch | 15 | individual | |
Counting photoelectricity | 1 | individual | |
Proximity switch | 2 | individual | |
Phase sequence protection switch | 1 | individual | |
Emergency stop switch | 8 | individual | |
button switch | 6 | individual | |
Two-gear switch | 4 | individual | |
Three-gear switch | 6 | individual | |
slideway | rice | 10 | strip |
trunking | rice | 14 | rice |
Double terminal strip | 180 | piece | |
Cable and terminal | 1 | criticize | |
radiator fan | 4 | individual |