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HX-CS-180/7L Facial Tissue Machine

    Overview of main parameters

    1. Design speed: 100m/min,

    2. Steady speed: 90m/min, or the maximum number of overlapping strips is 5-10 strips/min, either of which is satisfied.

    3. General width: 1400mm

    4. Estimated daily output: about 10 tons/day (note: three layers of 15g/m base paper, 22 hours).

    5. Number of layers suitable for base paper: 2-3 layers

    6. Adapt to base paper: straw pulp paper, wood pulp paper, sugarcane pulp paper, bamboo pulp paper, etc.

    10. Weight of base paper: double layers, each layer has a weight of 14-18g/m2; Three layers, each layer weighs 13-15g/㎡.

    Remarks: The above output calculation is for reference only. The specific production capacity is related to the weight of base paper, the characteristics of base paper, product specifications and the specific conditions of each company.

     

    Folding part of the main unit 


                              

    Serial Number

    project

    Technical Parameter

    1

    speed

    100 m/min

    2

    Stable production capacity

    80 m/min Or the maximum number of overlapping strips is 5-10 strips/minute, and only one of them can be satisfied.

    3

    Finished product specification after unfolding (mm)

    180 (+1, -3) X paper width

    4

    Finished product folding specification (mm)

    90 (+3, -1) X paper width

    5

    Finished product height (mm)

    50mm-135mm (folding height, not after packaging)

    6

    Overall structure

    Wall panel structure

    7

    restart at

    Using high-resolution encoder operation, counting is 100% accurate

    8

    folding mechanism

    Vacuum adsorption folding

    9

    folding pattern

    V-shaped staggered folding

    10

    Folding roller processing method

    After quenching and tempering treatment, high-precision deep hole processing is used to ensure the rigidity and strength of each roller, and all are processed using CNC machining centers with G3.2 level dynamic balance to ensure the accuracy requirements of the folding roller during high-speed folding

    11

    Paper breaking folding roller

     

    2 paper breaking folding rolls, with an average distribution of 3 to 4 paper breaking bottom knives (the number may vary depending on the specifications) on the rolls to ensure that each paper breaking length is 180 (+1, -3) mm, and there are regular vacuum adsorption holes arranged next to each bottom knife on the roll surface to adsorb the cut raw paper attached to the roll surface

    12

    There are 3-4 paper inserting knives and 3-4 folded V-grooves evenly distributed on the roller (the number may vary depending on the specifications), ensuring that the size of the folded raw paper is 90mm (+3, -1). There are also regular vacuum adsorption holes arranged next to each knife inserting knife and folded V-groove on the roller surface to adsorb the cut raw paper and attach it to the roller surface

    13

    Paper cutting bottom knife

    All of them are processed with imported materials, and the bottom knife with suction hole structure ensures that the paper does not flip when broken at high speed, making the finished product more neat

    14

    Paper cutter

    All are processed with imported materials and designed with spiral face knives to ensure the durability of the face knives

    15

    Paper breaking method

    1. Overall lifting and lowering. There is a spiral blade at the front and back. Spiral paper breaking structure; Stable paper breakage and long tool life
    2


    16

    Paper guiding method

    hand movement

    17

    Vacuum duct section



    The on-site vacuum air duct piping and construction shall be handled by the buyer themselves


    18

    Machine Inching Function

    Machine can select jog function

    19

    Machine main motor power (kW)

    5.5KW

    20

    Machine vacuum pump power (kW)

    22

    21

    Machine Power Requirements (V Hz)

    Three phase 380v 50Hz

    22

    Control voltage (V)

    24

    23

    Compressed air pressure (MPa)

    0.6

    23

    Gas Consumption

    1000 liters/shift

     

    Paper return rack section                        

    Serial Number

    project

    Technical Parameter

    1

    Maximum width of base paper (mm)

    1400

    2

    Original paper diameter (mm)

    <=¢1500

    3

    Unwinding speed (m/min)

    <130

    4

    Inner diameter of the core of the base paper roll

    ¢106.3mm

    5

    Overall structure

    Wall panel frame type

    6

    Weight of base paper (t)

    Max 0.8

    7

    Unwinding system

    Sheet base belt paper feeding belt

    8

    Original paper alignment

    MANUAL

    9

    Unwinding method

    Clockwise unwinding

    10

    Paper threading method

    Manual paper feeding

    11

    Paper breakage detection

    Equipped with a paper breakage detection system, the entire machine is shut down in case of paper breakage, reducing waste of raw paper

    12

    power

    2.2KW

    13

    Minimum air pressure requirements

    0.6Mpa

    14

    Gas consumption

    1000 liters/shift

    15

    Rear frame transmission mode

    Independent motor drive


    drive

    16

    Paper feeding belt

    flat belt drive

    17

    Paper width adjustment

    screw drive


    other

    17

    protection

    Protective cover for main transmission components

     

    Host stacking section

    Serial Number

    project

    Technical Parameter

    1

    Stacking function

    Using 6 servo controls, automatic stacking can be achieved

    2

    Stacked structure

    Adopting a wall panel structure

    3

    Stacked sliding seat

    All stacked sliding seats are equipped with imported linear bearings and adopt a dual shaft structure to ensure the stability of each stacked part

    4

    Main stacked workpieces

    All aluminum alloys are processed using CNC machining centers to ensure the accuracy of stacking

    5

    Paper outlet baffle

    All imported aluminum alloy processing is used to ensure that the paper output does not affect the separation effect

    6

    Pneumatic part of the stacking part

    Using AIRTAC pneumatic components to ensure the accuracy of stacking

    7

    Sheet count tracking

    Using high-precision encoders

    8

    Cascade sampling adjustment

    Through touch screen settings, the number of samples can be adjusted 100% accurately (based on even samples)

    9

    Set the sampling range (sampling)

    Two layers of 100-200 draw, three layers of 60-150 draw

    10

    Stacking Times

    Maximum stacking times 10 times/minute

    11

    control mode

    When stopping normally, the entire stack must be completed before stopping

    13

    Paper support component

    Stainless steel is used to ensure the strength and rigidity of the semi-finished paper at high speeds

    14



    15

    Stacking servo motor power (kW)

    3+3+0.75+1.8=8.5

    16

    Compressed air pressure (MPa)

    0.6

    17

    Gas Consumption

    1000 liters/shift

    18

    Control voltage (V)

    24

    Main electrical components

    product name

    Specifications and models

    quantity

    unit

    Invigorate inverter

    GD35-004G-4-H1

    1

    platform

    Invigorate inverter

    GD35-2R2G-4-H1

    2

    platform

    Invigorate inverter

    GD20-1R5G-4

    1

    platform

    Invigorate inverter

    GD20-0R7G-4

    1

    platform

    Invigorate servo drive

    SV-DA200-3R0-2-E0

    2

    platform

    Yingweiteng servo motor

    SV-MM18-3R0B-2-9A2-3000

    2

    platform

    Invigorate servo drive

    SV-DA200-1R5-2-S0

    1

    platform

    Yingweiteng servo motor

    SV-MM11-1R8G-2-9A0-3000

    1

    platform

    Ourui soft start

    45KW

    1

    platform

    Invigorate touch screen

    VA2100--10寸屏

    1

    piece

    Yingweiteng PLC

    IVC3-3232MAT

    1

    piece

    Yingweiteng PLC mukuai

    IVC-EH-0808ENT

    2

    piece

    Yingweiteng PLC mukuai

    IVC-EH-1600ENN

    1

    piece

    encoder

    E6B2-CWZ6C 360P/R

    1

    individual

    braking resistor

    2000W/20R

    4

    root

    braking resistor

    1000W/80R

    3

    root

    braking resistor

    300W/150R

    2

    root

    3P circuit breaker

    100A

    3

    individual

    Molded Case Circuit Breakers

    160A

    1

    individual

    2P circuit breaker

    16A

    1

    individual

    Delta switching power supply

    150W/DC24V

    2

    individual

    intermediate relay

    MY2NJ-24V

    30

    set

    Siemens contactor

    cjx-9511

    2

    individual

    three-phase transformer

    380/220 7000VA

    1

    individual

    single phase transformer

    380/220  1000VA

    1

    individual

    Siemens contactor

    cjx-3210

    1

    individual

    thermorelay

    6-12A

    1

    individual

    Alarm lamp


    1

    individual

    Three hole socket


    1

    individual

    Photoelectric switch


    15

    individual

    Counting photoelectricity


    1

    individual

    Proximity switch


    2

    individual

    Phase sequence protection switch


    1

    individual

    Emergency stop switch


    8

    individual

    button switch


    6

    individual

    Two-gear switch


    4

    individual

    Three-gear switch


    6

    individual

    slideway

    rice

    10

    strip

    trunking

    rice

    14

    rice

    Double terminal strip


    180

    piece

    Cable and terminal


    1

    criticize

    radiator fan


    4

    individual