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HX-CSZ/N-210/7L fully automatic N-fold wiping toilet paper production line

    Outline:
    Automatic hand towel  production line is consist ofhand towel  folding machine,log saw, single bag packing machine and multi bags packing machine. Machine working smoothly and stable from the raw material to finished products. This production line is of high degree of automation, save labor costs, reduce labor intensity, is the best choice of the production of tissue products. 

    Ø capacity

    Serial Number

    project

    parameter

    1

    speed

    200 meters/minute

    2

    Production speed

    130-160 meters/minute

    3

    Conventional roll surface width

    1560 mm

    4

    Adapt to base paper

    Straw pulp paper, wood pulp paper, sugarcane pulp paper, bamboo pulp paper, etc

    5

    Gravimetric weight of base paper

    Single layer, with a weight of 36-44g/㎡ per layer; (Regular toilet paper)
    Double layer, with a weight of 18-22g/㎡ per layer; (Handwipe material for composite gluing, containing wet strength agent)

    6

    Expected daily production

    7.72 tons/day (calculated at 0.65 work efficiency of 22 hours/day)

    7

    Expected annual production

    2664.09 tons/year (calculated based on 345 days)

    Note: The above production calculation is for reference only. The specific production capacity is related to the weight of the base paper, the characteristics of the base paper, product specifications, and the specific situation of each company.

    Ø Model configuration

    Serial Number

    project

    parameter

    1

    Paper return rack section

    1 set

    2

    Single embossed part

    1 set

    3

    Folding section

    1 set

    4

    Automatic stacking section

    1 set

    5

    conveying system

    1 set

    6

    TURN SYSTEM

    1 set

    Ø Machine parameters

    1、 Paper return rack section

    Serial Number

    project

    parameter

    1

    Paper return rack structure

    Wall panel type

    2

    Paper return rack web width

    1500mm

    3

    Paper roll diameter of the return tray

    ≤¢1500mm

    4

    Inner diameter of the core of the base paper roll

    ¢76mm

    5

    Unwinding belt

    2 pieces/group

    6

    Unwinding speed adjustment

    Independently adjust the speed of each rear frame through the touch screen

    7

    Adjusting the left and right positions of the base paper

    Handwheel adjustment

    8

    Paper loading method

    Pneumatic paper feeding arm

    9

    Driving method

    Independent motor+synchronous belt

    10

    power

    3KW/set

    11

    Minimum air pressure requirements

    0.6Mpa

    12

    Gas consumption

    About 1m ³/ hour

    13

    weight

    About 1.5 tons/group

    14

    protection

    Protect all main transmission components with protective covers

    2、 Single embossed part

    Serial Number

    project

    parameter

    1

    Standard width of base paper (mm)

    1500

    2

    Design speed (m/min)

    200

    3

    Production speed (m/min)

    160

    4

    Flower roller specifications

    Φ 215 * 1560 (embossing roller, for regular toilet paper)
    Φ 315 * 1560 (composite adhesive embossing roller, used for wet strength agent toilet paper)

    5

    Requirements for base paper

    1 layer

    6

    Embossed steel roller

    According to the customer's pattern, electric carving or corrosion technology can be used, and the pattern needs to be confirmed by both parties

    7

    Embossing system

    Adopting a slider type fixed embossing roller for easy replacement

    8

    Pressure regulation

    Cylinder loading pressure, limit screw adjustment pressure

    9

    Loose paper device

    Using curved rollers to scatter paper

    10

    Minimum air pressure requirements

    0.6Mpa

    11

    Gas consumption

    About 1m ³/ hour

    12

    power

    3KW independent motor drive

    13

    Embossing transmission

    Independent motor drive, synchronous belt drive

    14

    protection

    Protective cover for main transmission components

    15

    Hand grip protection

    Install anti pinch device between embossing rollers

    3、 Folding system part

    Serial Number

    project

    parameter

    1

    Design speed (m/min)

    200 meters/minute

    2

    Stable production capacity (m/min)

    130-160 meters/minute

    3

    Finished product specification after unfolding (mm)

    210(+3,-3)×1500

    4

    Finished product folding specification (mm)

    70(+3,-3)×1500

    5

    Finished product height (mm)

    120mm-300mm

    6

    Count setting (draw)

    Number of samples per paper strip: 150W-300W (digital even sample setting)

    7

    Sampling setting method

    Set directly on the touch screen

    8

    restart at

    Adopting high-resolution servo operation, with 100% accurate counting

    9

    Gram weight range of base paper (gsm)

    Single layer 38-44g/㎡

    10

    folding mechanism

    Vacuum adsorption folding

    11

    folding pattern

    Staggered folding

    12

    Structural approach

    Adopting a 40mm thick 45 # wall panel structure

    13

    Folding roller processing method

    After quenching and tempering treatment, high-precision deep hole processing is used to ensure the rigidity and strength of each roller, and all are processed using CNC machining centers with G3.2 level dynamic balance to ensure the accuracy requirements of the folding roller during high-speed folding

    14

    Paper cutting bottom knife roller

    1 paper cutting bottom knife roller, with 3 paper cutting bottom knives evenly distributed on the roller to ensure that each paper cutting length is 225 (+3, -3) mm, and there are regular vacuum adsorption holes arranged next to each bottom knife on the roller surface to adsorb the cut raw paper attached to the roller surface

    15

    Folding roller

    2 folding rolls, with 4 paper inserting knives and 4 folding V-grooves evenly distributed on the rolls, ensuring that the size of the original paper after folding is 75mm (+3, -3), and vacuum adsorption holes are regularly arranged next to each knife inserting and folding V-groove on the roll surface to adsorb the cut original paper and attach it to the roll surface

    16

    Folding roller gap

    0.3mm (composite paper depends on paper thickness)

    17

    Paper breaking method

    1. A paper cutting surface knife roller with a surface knife fixed on the roller

    2. A paper cutting bottom knife roller with three pieces of paper cutting bottom knives rotating to break the paper

    3. The loading and unloading of the paper cutting tool are achieved using a cylinder. When using the inching function, you can choose to load or unload.

    4. The paper cutting tool adopts a felt lubrication oil injection pipe for manual oil replenishment;

    5. Spiral paper breaking structure; Stable paper breakage and long tool life

    18

    Paper guiding method

    hand movement

    19

    S-shaped paper feeder

    Adopting an S-shaped traction roller, the tension in the feed and break areas can be adjusted through a tapered pulley belt;

    20

    Vacuum duct section

    The on-site vacuum air duct piping and construction shall be handled by the buyer themselves

    21

    Machine main motor power (kW)

    5.5

    22

    Machine Inching Function

    Machine can select jog function

    23

    Base paper tension system

    Can be set through the touch screen

    24

    Machine remote vacuum pump power (kW)

    30 (Taiwan Longtie) 7.5 (Vortex Fan)

    25

    Compressed air pressure (MPa)

    0.6

    26

    Compressed air consumption (m3/h)

    ≥3

    27

    Electric grease pump power (W)

    90

    28

    Electric grease pump power supply (V Hz)

    Three phase 380v 50Hz

    29

    Machine Power Requirements (V Hz)

    Three phase 380v 50Hz

    30

    Control voltage (V)

    24

    31

    Compressed air pressure (MPa)

    0.6

    32

    Gas Consumption

    1000 liters/shift

    4、 Automatic stacking system part

    Serial Number

    project

    parameter

    1

    Stacking function

    Using 3 servo controls, automatic stacking can be achieved

    2

    Stacked structure

    Adopting a 40mm thick 45 # wall panel structure

    3

    Stacked sliding seat

    All stacked sliding seats are equipped with imported linear bearings

    4

    Main stacked workpieces

    All are processed using CNC machining centers to ensure the accuracy of stacking

    5

    Paper outlet baffle

    All imported aluminum alloy processing is used to ensure that the paper output does not affect the separation effect

    6

    Pneumatic part of the stacking part

    Adopting Yadeke pneumatic components to ensure the accuracy of stacking

    7

    Sheet count tracking

    Adopting high-precision servo encoder

    8

    Cascade sampling adjustment

    Through touch screen settings, the number of samples can be adjusted 100% accurately (based on even samples)

    9

    Set the sampling range (sampling)

    120-300 draws

    10

    Stacking Times

    The maximum number of stacking times is 5 times/minute

    11

    control mode

    When stopping normally, the entire stack must be completed before stopping

    12

    Stacking servo motor power (kW)

    2+2+0.75=4.75

    13

    Compressed air pressure (MPa)

    ≥0.5

    14

    Gas Consumption

    1000 liters/shift

    15

    Control voltage (V)

    24

    five、 Conveying system part (finished product conveying by stacking)

    Serial Number

    project

    parameter

    1

    delivery passage

    single channel

    2

    Conveying method

    0.12KW/set

    3

    Overall dimensions of conveyor belt

    3000mm conveyor

    4

    structure

    Using square tubes with fixed guide plates

    5

    Photoelectric detection

    The conveyor belt is equipped with a photoelectric induction switch for detecting the raw paper

    6

    Power supply

    380V 50HZ

    7

    Overall weight

    About 90kg/unit

    8

    drive

    Independent motor drive, synchronous belt, flat belt drive

    six、 Flip System Section

    Serial Number

    project

    parameter

    1

    delivery passage

    1800mm

    2

    Conveyor power

    0.2KW/set X2 sets=0.4KW

    3

    Flipping method

    90 ° flip (motor controlled)

    4

    Paper pressing method

    Cylinder pressure paper

    5

    structure

    flat plates

    6

    Photoelectric detection

    The conveyor belt is equipped with a photoelectric induction switch for detecting the raw paper

    7

    Power supply

    380V 50HZ

    8

    total weight

    0.5T

    9

    drive

    Independent motor drive, synchronous belt, flat belt drive