Serial Number | project | parameter |
1 | speed | 200 meters/minute |
2 | Production speed | 130-160 meters/minute |
3 | Conventional roll surface width | 1560 mm |
4 | Adapt to base paper | Straw pulp paper, wood pulp paper, sugarcane pulp paper, bamboo pulp paper, etc |
5 | Gravimetric weight of base paper | Single layer, with a weight of 36-44g/㎡ per layer; (Regular toilet paper) Double layer, with a weight of 18-22g/㎡ per layer; (Handwipe material for composite gluing, containing wet strength agent) |
6 | Expected daily production | 7.72 tons/day (calculated at 0.65 work efficiency of 22 hours/day) |
7 | Expected annual production | 2664.09 tons/year (calculated based on 345 days) |
Note: The above production calculation is for reference only. The specific production capacity is related to the weight of the base paper, the characteristics of the base paper, product specifications, and the specific situation of each company.
Ø Model configuration
Serial Number | project | parameter |
1 | Paper return rack section | 1 set |
2 | Single embossed part | 1 set |
3 | Folding section | 1 set |
4 | Automatic stacking section | 1 set |
5 | conveying system | 1 set |
6 | TURN SYSTEM | 1 set |
Ø Machine parameters
1、 Paper return rack section
Serial Number | project | parameter |
1 | Paper return rack structure | Wall panel type |
2 | Paper return rack web width | 1500mm |
3 | Paper roll diameter of the return tray | ≤¢1500mm |
4 | Inner diameter of the core of the base paper roll | ¢76mm |
5 | Unwinding belt | 2 pieces/group |
6 | Unwinding speed adjustment | Independently adjust the speed of each rear frame through the touch screen |
7 | Adjusting the left and right positions of the base paper | Handwheel adjustment |
8 | Paper loading method | Pneumatic paper feeding arm |
9 | Driving method | Independent motor+synchronous belt |
10 | power | 3KW/set |
11 | Minimum air pressure requirements | 0.6Mpa |
12 | Gas consumption | About 1m ³/ hour |
13 | weight | About 1.5 tons/group |
14 | protection | Protect all main transmission components with protective covers |
2、 Single embossed part
Serial Number | project | parameter |
1 | Standard width of base paper (mm) | 1500 |
2 | Design speed (m/min) | 200 |
3 | Production speed (m/min) | 160 |
4 | Flower roller specifications | Φ 215 * 1560 (embossing roller, for regular toilet paper) Φ 315 * 1560 (composite adhesive embossing roller, used for wet strength agent toilet paper) |
5 | Requirements for base paper | 1 layer |
6 | Embossed steel roller | According to the customer's pattern, electric carving or corrosion technology can be used, and the pattern needs to be confirmed by both parties |
7 | Embossing system | Adopting a slider type fixed embossing roller for easy replacement |
8 | Pressure regulation | Cylinder loading pressure, limit screw adjustment pressure |
9 | Loose paper device | Using curved rollers to scatter paper |
10 | Minimum air pressure requirements | 0.6Mpa |
11 | Gas consumption | About 1m ³/ hour |
12 | power | 3KW independent motor drive |
13 | Embossing transmission | Independent motor drive, synchronous belt drive |
14 | protection | Protective cover for main transmission components |
15 | Hand grip protection | Install anti pinch device between embossing rollers |
3、 Folding system part
Serial Number | project | parameter |
1 | Design speed (m/min) | 200 meters/minute |
2 | Stable production capacity (m/min) | 130-160 meters/minute |
3 | Finished product specification after unfolding (mm) | 210(+3,-3)×1500 |
4 | Finished product folding specification (mm) | 70(+3,-3)×1500 |
5 | Finished product height (mm) | 120mm-300mm |
6 | Count setting (draw) | Number of samples per paper strip: 150W-300W (digital even sample setting) |
7 | Sampling setting method | Set directly on the touch screen |
8 | restart at | Adopting high-resolution servo operation, with 100% accurate counting |
9 | Gram weight range of base paper (gsm) | Single layer 38-44g/㎡ |
10 | folding mechanism | Vacuum adsorption folding |
11 | folding pattern | Staggered folding |
12 | Structural approach | Adopting a 40mm thick 45 # wall panel structure |
13 | Folding roller processing method | After quenching and tempering treatment, high-precision deep hole processing is used to ensure the rigidity and strength of each roller, and all are processed using CNC machining centers with G3.2 level dynamic balance to ensure the accuracy requirements of the folding roller during high-speed folding |
14 | Paper cutting bottom knife roller | 1 paper cutting bottom knife roller, with 3 paper cutting bottom knives evenly distributed on the roller to ensure that each paper cutting length is 225 (+3, -3) mm, and there are regular vacuum adsorption holes arranged next to each bottom knife on the roller surface to adsorb the cut raw paper attached to the roller surface |
15 | Folding roller | 2 folding rolls, with 4 paper inserting knives and 4 folding V-grooves evenly distributed on the rolls, ensuring that the size of the original paper after folding is 75mm (+3, -3), and vacuum adsorption holes are regularly arranged next to each knife inserting and folding V-groove on the roll surface to adsorb the cut original paper and attach it to the roll surface |
16 | Folding roller gap | 0.3mm (composite paper depends on paper thickness) |
17 | Paper breaking method | 1. A paper cutting surface knife roller with a surface knife fixed on the roller |
2. A paper cutting bottom knife roller with three pieces of paper cutting bottom knives rotating to break the paper | ||
3. The loading and unloading of the paper cutting tool are achieved using a cylinder. When using the inching function, you can choose to load or unload. | ||
4. The paper cutting tool adopts a felt lubrication oil injection pipe for manual oil replenishment; | ||
5. Spiral paper breaking structure; Stable paper breakage and long tool life | ||
18 | Paper guiding method | hand movement |
19 | S-shaped paper feeder | Adopting an S-shaped traction roller, the tension in the feed and break areas can be adjusted through a tapered pulley belt; |
20 | Vacuum duct section | The on-site vacuum air duct piping and construction shall be handled by the buyer themselves |
21 | Machine main motor power (kW) | 5.5 |
22 | Machine Inching Function | Machine can select jog function |
23 | Base paper tension system | Can be set through the touch screen |
24 | Machine remote vacuum pump power (kW) | 30 (Taiwan Longtie) 7.5 (Vortex Fan) |
25 | Compressed air pressure (MPa) | ≥0.6 |
26 | Compressed air consumption (m3/h) | ≥3 |
27 | Electric grease pump power (W) | 90 |
28 | Electric grease pump power supply (V Hz) | Three phase 380v 50Hz |
29 | Machine Power Requirements (V Hz) | Three phase 380v 50Hz |
30 | Control voltage (V) | 24 |
31 | Compressed air pressure (MPa) | ≥0.6 |
32 | Gas Consumption | 1000 liters/shift |
4、 Automatic stacking system part
Serial Number | project | parameter |
1 | Stacking function | Using 3 servo controls, automatic stacking can be achieved |
2 | Stacked structure | Adopting a 40mm thick 45 # wall panel structure |
3 | Stacked sliding seat | All stacked sliding seats are equipped with imported linear bearings |
4 | Main stacked workpieces | All are processed using CNC machining centers to ensure the accuracy of stacking |
5 | Paper outlet baffle | All imported aluminum alloy processing is used to ensure that the paper output does not affect the separation effect |
6 | Pneumatic part of the stacking part | Adopting Yadeke pneumatic components to ensure the accuracy of stacking |
7 | Sheet count tracking | Adopting high-precision servo encoder |
8 | Cascade sampling adjustment | Through touch screen settings, the number of samples can be adjusted 100% accurately (based on even samples) |
9 | Set the sampling range (sampling) | 120-300 draws |
10 | Stacking Times | The maximum number of stacking times is 5 times/minute |
11 | control mode | When stopping normally, the entire stack must be completed before stopping |
12 | Stacking servo motor power (kW) | 2+2+0.75=4.75 |
13 | Compressed air pressure (MPa) | ≥0.5 |
14 | Gas Consumption | 1000 liters/shift |
15 | Control voltage (V) | 24 |
five、 Conveying system part (finished product conveying by stacking)
Serial Number | project | parameter |
1 | delivery passage | single channel |
2 | Conveying method | 0.12KW/set |
3 | Overall dimensions of conveyor belt | 3000mm conveyor |
4 | structure | Using square tubes with fixed guide plates |
5 | Photoelectric detection | The conveyor belt is equipped with a photoelectric induction switch for detecting the raw paper |
6 | Power supply | 380V 50HZ |
7 | Overall weight | About 90kg/unit |
8 | drive | Independent motor drive, synchronous belt, flat belt drive |
six、 Flip System Section
Serial Number | project | parameter |
1 | delivery passage | 1800mm |
2 | Conveyor power | 0.2KW/set X2 sets=0.4KW |
3 | Flipping method | 90 ° flip (motor controlled) |
4 | Paper pressing method | Cylinder pressure paper |
5 | structure | flat plates |
6 | Photoelectric detection | The conveyor belt is equipped with a photoelectric induction switch for detecting the raw paper |
7 | Power supply | 380V 50HZ |
8 | total weight | 0.5T |
9 | drive | Independent motor drive, synchronous belt, flat belt drive |