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HX-ZDFD-180/7L Automatic Dividing and Chopping Facial Tissue Machine

    Features overview
    The main features are as follows:
    The paper-breaking knife roller adopts the structure of the spiral knife roller, which effectively solves the problems of the stability of the paper-breaking and the service life of the blade.
    The structure of the paper-breaking knife roller adopts the structure of the spiral knife roller from the original straight knife to the full-cutting type, and the spiral knife roller is the point-cutting type, which solves the instability of the paper break and the short service life of the blade caused by the original straight knife structure. problem.
     
    Overview of main parameters
    1. Design speed: 100 m/min,
    2. Stable speed: 70-80 meters/minute, or the maximum number of stacking strips 6-10 strips/minute, which meets one of the two
    3. Conventional width: 1400mm
    4. Estimated daily output: about 7.5 tons/day (Note: three layers of 15g/m² base paper, 22 hours)
    5. Adapt to the number of base paper layers: 2-3 layers
    6. Adapt to base paper: straw pulp paper, wood pulp paper, sugarcane pulp paper, bamboo pulp paper, etc.
    7. Base paper weight basis: double layer, each layer weight 14-18g/㎡; three layers, each layer weight 13-15g/㎡
    Note: The above output calculation is for reference only. The specific production capacity is related to the base paper weight, base paper characteristics, product specifications and the specific conditions of each company.

    Host folding part                         

    Serial number

                 project

    Technical Parameters

    1

    Design speed

    100 m/min

    2

    Stable production capacity

    70-80 m/min or the maximum number of stacked strips 6-10 strips/minute, the two can only meet one of them

    3

    Specification of finished product after unfolding (mm)

    180 (+1, -3) X paper width

    4

    Finished product folding specification (mm)

    90 (+3, -1) X paper width

    5

    Finished product height (mm)

    50mm-135mm (folded height, not after packaging)

    6

    Whole machine structure

    Wall panel structure

    7

    Counting method

    Using high-resolution encoder for calculation, counting is 100% accurate

    8

    Folding mechanism

    Vacuum adsorption folding

    9

    Folding method

    V-shaped staggered folding

    10

    Folding roller processing method

    After quenching and tempering, and using high-precision deep hole processing to ensure the rigidity and strength of each roller, and all of them are processed by CNC machining center, G3.2 level dynamic balance, to ensure the accuracy requirements of the folding roller during high-speed folding

    11

    Break Folding Roll

     

    2 broken paper folding rollers, and there are 3 to 4 broken paper bottom knives evenly distributed on the rollers (the number will vary due to specifications) to ensure that the length of each broken paper is 180 (+1, -3) mm, and There are regular vacuum suction holes arranged beside each bottom knife on the roller surface, which is used to adsorb the cut base paper and attach it to the roller surface.

    12

    There are 3-4 paper inserting knives and 3-4 folding V grooves evenly distributed on the roller (the number will vary due to specifications) to ensure that the folded size of the original paper is 90mm (+3, -1), and each insert on the roller surface There are regularly arranged vacuum suction holes beside the knife and the folded V groove, which are used to adsorb the cut base paper and attach it to the roller surface.

    13

    Broken bottom knife

    All are processed with imported materials, and the bottom knife and suction hole structure ensure that the paper breaks and does not turn over at high speed, making the finished product more tidy

    14

    Breaking Knife

    All are processed with imported materials, and the design of the spiral face knife is used to ensure the durability of the face knife

    15

    Paper break method

    1. Overall lifting. There is a spiral blade at the front and back. Spiral paper breaking structure; stable paper breaking and long tool life
    2,

    16

    Threading method

    Manual

    17

    Vacuum duct part

    On-site vacuum duct piping and construction are handled by the buyer

    18

    Machine inching function

    Machine can choose jog function

    19

    Machine main motor power (kW)

    4KW

    20

    Machine vacuum pump power (kW)

    22

    21

    Machine power requirements (V Hz)

    Three-phase 380v 50Hz

    22

    Control voltage (V)

    24

    23

    Compressed air pressure (MPa)

    ≥0.6

    24

    Gas consumption

    1000 liters/class

    Part of the unloading frame                        

    Serial number

    project

    Technical Parameters

    1

    Maximum width of base paper (mm)

    1400

    2

    Diameter of base paper (mm)

    <=¢1500

    3

    Unwinding speed (m/min)

    <130

    4

    Inner diameter of base paper roll core

    ¢76.3mm

    5

    Whole machine structure

    Wall panel frame type

    6

    Base paper weight (t)

    0.8 max

    7

    Unwinding system

    Film base belt paper feeding belt

    8

    Original paper alignment

    manual adjustment

    9

    Uncoiling method

    Unwind clockwise

    10

    Way of piercing paper

    Manual threading

    11

    Paper break detection

    With a paper break detection system, the whole machine will stop when a paper break occurs, reducing the waste of raw paper

    12

    power

    1.5KW

    13

    Minimum air pressure requirement

    0.6Mpa

    14

    Gas consumption

    1000 liters/class

    15

    Rear frame transmission mode

    Independent motor drive


    transmission

    16

    Paper feeding belt

    Flat belt drive

    17

    Paper width adjustment

    Screw drive


    other

    18

    Protection

    The main transmission components are protected by a protective cover

    Main unit stacking part

    Serial number

    project

    Technical Parameters

    1

    Split function

    Using 4 servo control, can realize automatic stacking

    2

    Stacked structure

    Adopt wall panel structure

    3

    Sub-stack slide

    All sub-stack slides adopt imported linear bearings, and adopt a double-shaft structure to ensure the stability of each sub-stack part

    4

    Mainly stacked workpieces

    All aluminum alloy is processed by CNC machining center to ensure the accuracy of stacking

    5

    Paper exit baffle

    All made of imported aluminum alloy processing to ensure that the paper will not affect the separation effect

    6

    Pneumatic part of stacking

    Use AIRTAC pneumatic originals to ensure the accuracy of stacking

    7

    Number of sheets tracking

    Using high-precision encoder

    8

    Adjust the number of stacks

    Through the touch screen setting, the number of draws can be adjusted 100% accurately (based on the even number of draws)

    9

    Set draw range (drawing)

    Two layers of 100-200 draws, three layers of 60-150 draws

    10

    Number of stacks

    Maximum number of times of stacking 10 times/min

    11

    way to control

    When shutting down normally, the whole stack must be completed before the machine can be shut down

    12

    Paper support parts

    Stainless steel is used to ensure the strength and rigidity of supporting semi-finished base paper at high speed

    13



    14

    Servo motor power (kW)

    3+3+0.75+1.8=8.5

    15

    Compressed air pressure (MPa)

    ≥0.6

    16

    Gas consumption

    1000升/班

    17

    Control voltage (V)

    24