Second, the technical parameters:
speed | design speed | 30Package/minute |
production rate | 20-28Package/minute (according to specifications) | |
power | power of motor | 12 Kw |
Main engine heating power | 2.4Kw | |
Overall weight | 1400KG | |
Packaging qualification rate | ≥98% | |
outline dimension | 3750*4890*1550(length × width × height) | |
Power supply type | Alternating current 380 V (volt) 50 Hz (hertz) | |
Compressed air consumption | 6kg/cm2 0.45m3/min | |
Machine noise | ≤75 decibels(db) | |
Remarks: When the machine configuration requirements are different due to different packaging materials and similar situations, the above data may be different from the actual situation. |
Third, the finished product size
Note: Long:250-500 mm
wide:150-250 mm
tall:90-145 mm
IV. Overview of equipment
1.1. Components of equipment
Serial number of equipment parts (unit number) | Machine component name |
1.1.1 | Material handling conveyor belt |
1.1.2 | Origami material protection platform |
1.1.3 | Two-sided origami mechanism |
1.1.4 | Bag opening device |
1.1.5 | Bag storehouse and large belt device |
1.1.6 | Bag opening device |
1.1.7 | Pushing device |
1.1.8 | Rear sealing device |
1.1.9 | protective equipment |
1.1.10 | Electrical system |
1.1.11 | pneumatic system |
1.1.1. Material handling conveyor belt
u It consists of three differential conveyor belts and a separate servo motor. First, after being connected with the paper cutter, the products are transported by the first slow belt to the second medium-speed conveyor belt, and the paper towels are separated by the second belt and transported to the third high-speed flat belt. The speed of the conveyor belt can be controlled by frequency conversion and speed regulation.
u When the paper towel is arranged and stopped on the third high-speed flat belt, the upper cylinder and servo will send the product to the origami material protection platform, and the stroke can be adjusted on the touch screen.
1.1.2. Origami material protection platform
u The clamp is driven by a separate servo to move back and forth, and then the air cylinder controls the clamp to hold the paper towel and move to the origami position.
1.1.3. Two-sided origami mechanism
u Both sides are equipped with separate servo origami, and the plane turning angle of the sucker is controlled by separate servo. Then, the cardboard is taken down from the cardboard warehouse by a large suction sucker, and then turned to the origami plane, and then the air cylinder completes the angle folding action:
u With an auxiliary pressing mechanism, it ensures the stability of taking materials when the number of cardboard is small.
u With cardboard detection, when the cardboard library runs out, it will remind you.
1.1.4. Bag opening device
u A separate servo drives the corner insertion platform to move back and forth, and then the cylinder controls the opening and closing of the corner insertion.
1.1.1. Bag storehouse and large belt device
u There are two bag library platform supports. One for use and one for standby;
u With photoelectric detection of bag stock, the air cylinder automatically completes the switching action of bag storage platform;
u The front end of the bag storage platform is provided with a fixed brush and an air blowing device fixed on the frame, which can avoid pulling up two bags at a time.
u A separate servo drives the bag suction cup to transfer the product from the bag to the big belt. The specification length can be adjusted on the touch screen, and a separate fan supplies the big belt to ensure the stability of the bag when it is translated. A separate servo drives the bag suction cup to transfer the product from the bag to the big belt. The specification length can be adjusted on the touch screen, and a separate fan supplies the big belt to ensure the stability of the bag when it is translated.
u The large belt is driven by a separate servo, which accurately moves the product from the bag taking position to the coding position and to the bag opening position.
u The middle position of the big belt is equipped with a coding machine. When the product stops at the coding position, the photoelectric detection is started to complete the coding of the production date.
1.1.2. Bag opening device
u Consist of an upper and a lower bag-opening sucker;
u The bag-opening sucker generates at least 40KPa negative pressure on the upper and lower suckers by a high negative pressure air pump, which ensures the stability of bag suction in the whole bagging process;
u Equipped with bag opening detection photoelectric, when the bag opening fails, start the discharging device, and the big belt rotates to pull the bag away.
1.1.3. Pushing device
u The package pushing devices of two symmetrical groups of pushing heads are driven by independent servo to push the package into the packaging bag smoothly;
u The pusher is equipped with air suction and angle folding device (different angle folding pushers need to be replaced when the product height changes, and special specifications need to be customized.
1.1.4. Rear sealing device
u The rear sealing device is driven by a cylinder.
u The sealing and cutting functions are realized.
u The functions of side pressure and top pressure ensure the stability of packaging position.
u The sealing method shall be subject to the samples provided, the cutting surface shall be smooth and free of cutter hairs, and the sealing trimming size shall be 15mm.
u The heating test of sealing module is adjusted by controlling the temperature adjustment in the panel, and the temperature setting range is 0-300 degrees, so that the sealing should be tight and beautiful.
u When the height of the product changes, the lower side of the rear seal is equipped with Yadeke cylinder with tailstock, and the height of the sealing line can be changed by adjusting the tailstock.
1.1.5. protective equipment
u The protective device of the equipment consists of a sheet metal bending guardrail.
u The equipment is equipped with a start alarm and a fault display system.
u Safety precautions are clearly specified in the equipment manual, and obvious warning signs are posted on the dangerous devices and the mechanisms of power and gas supply actions of the equipment.
u Emergency stop can reliably stop all motion mechanisms of the equipment within 0.3S
u Configure the maintenance switch locked by tag.
1.1.6. Electrical system
u Electrical equipment and its system comply with the relevant provisions of GB/T5226.1-2002.
u All motors are protected by separate circuit breakers.
u The wiring specification is neat and convenient for maintenance, and all wire numbers are complete and clear, which are consistent with the drawings provided.
u The operation is simple and humanized, and important parameters are protected by passwords.
1.1.7. pneumatic system
The configuration of pneumatic system meets the national standards.
The gas path layout is standardized, reliable, neat and beautiful.
The air inlet is equipped with an oil mist device and a pressure stabilizer. The optimal working pressure is 0.6Mpa, and the low-pressure equipment automatically alarms and stops.
Five, the main electrical components list (including specifications)
serial number | name | brand | quantity |
1 | programmable controller | Weichuang | 1 |
2 | Remote module | Weichuang | 1 |
3 | Servo motor 0.75kw | Weichuang | 5 |
4 | Servo motor 1.0kw | Weichuang | 3 |
5 | Servo motor 2.3kw | Weichuang | 1 |
6 | Switching power supply | Delta | 1 |
7 | solid-state relay | 2 | |
8 | touch screen | MCGS | 1 |